Nano-thin touchscreens with potential use in future smart windows
UNSW chemical engineers have helped develop an ultra-thin and ultra-flexible electronic material, able to be printed and rolled out like newspaper, for the touchscreens of the future.
The touch-responsive technology is 100 times thinner than existing touchscreen materials and so pliable it can be rolled up like a tube.
The material could also be used in other optoelectronic applications, such as LEDs and touch displays, as well as potentially in future solar cells and smart windows.
To create the new conductive sheet, an RMIT University-led team including UNSW, Monash University and the ARC Centre of Excellence in Future Low-Energy Electronics Technologies (FLEET) used a thin film common in mobile phone touchscreens and shrunk it from 3D to 2D, using liquid metal chemistry.
The nano-thin sheets are readily compatible with existing electronic technologies and because of their incredible flexibility, could potentially be manufactured through roll-to-roll (R2R) processing just like a newspaper.
“The new ultra-thin and ultra-flexible electronic material could be printed and rolled out like newspaper, for the touchscreens of the future.” Image courtesy of UNSW/RMIT.
The research, which involved UNSW’s Professor Kourosh Kalantar-Zadeh and Dr Dorna Esrafilzadeh, is published in the journal Nature Electronics.
Lead researcher Dr Torben Daeneke said most mobile phone touchscreens were made of a transparent material, indium-tin oxide, that was very conductive but also very brittle.
“We’ve taken an old material and transformed it from the inside to create a new version that’s supremely thin and flexible,” Daeneke, an Australian Research Council DECRA Fellow at RMIT, said.
“You can bend it, you can twist it, and you could make it far more cheaply and efficiently than the slow and expensive way that we currently manufacture touchscreens.
“Turning it two-dimensional also makes it more transparent, so it lets through more light.
“This means a mobile phone with a touchscreen made of our material would use less power, extending the battery life by roughly 10%.”
The current way of manufacturing the transparent thin film material used in standard touchscreens is a slow, energy-intensive and expensive batch process, conducted in a vacuum chamber.
“We’ve shown it’s possible to create printable, cheaper electronics using ingredients you could buy from a hardware store, printing onto plastics to make touchscreens of the future.”
To create the new type of atomically-thin indium-tin oxide (ITO), the researchers used a liquid metal printing approach.
An indium-tin alloy is heated to 200C, where it becomes liquid, and then rolled over a surface to print off nano-thin sheets of indium tin oxide.
These 2D nano-sheets have the same chemical make-up as standard ITO but a different crystal structure, giving them exciting new mechanical and optical properties.
It’s a pioneering approach that cracks a challenge that was considered unsolvable, Daeneke said.
“There’s no other way of making this fully flexible, conductive and transparent material aside from our new liquid metal method,” he said.
The research team has now used the new material to create a working touchscreen as a proof-of-concept, and have applied for a patent for the technology.
“We’re excited to be at the stage now where we can explore commercial collaboration opportunities and work with the relevant industries to bring this technology to market,” Daeneke said.
The researchers acknowledge the support of the RMIT Microscopy and Microanalysis Facility (RMMF), RMIT’s MicroNano Research Facility (MNRF), the National Computational Infrastructure National Facility, the Pawsey Supercomputer Centre and the Melbourne Centre for Nanofabrication (MCN) in the Victorian Node of the Australian National Fabrication Facility (ANFF).
“Liquid metal derived ultrathin, highly flexible printed two-dimensional ITO”, with first authors Dr Robi Datta and Dr Nitu Syed, is published in Nature Electronics(DOI: 10.1038/s41928-019-0353-8).
This article was originally published by RMIT/UNSW Media.
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