Printed solar panels: pushing the frontiers of local manufacturing

Printed solar panels installed at Lane Cove, Sydney, Australia. Image: courtesy of The University of Newcastle.

Printed solar panels installed at Lane Cove, Sydney, Australia. Image: courtesy of The University of Newcastle.

The University of Newcastle renewable energy tech that is manufactured using conventional printers, will power interactive public lighting in Sydney.

Creator of the organic printed solar material, Physicist Professor Paul Dastoor said his team were excited to take their ‘science to the streets’ in what represented significant progress toward commercial availability of the material.

“Globally, there’s been so few of these installations, we know very little about how they perform in a public setting. This installation is the next critical step in accelerating the development and commercialisation of this technology. It presents a new scenario for us to test performance and durability against a range of new challenges,” said Professor Dastoor.

“Located within Lane Cove Council’s vibrant new urban space ‘The Canopy’, this demonstration plucks extraordinary science from behind sealed lab doors, and places it in an ordinary environment, where people will interact with it as they go about their grocery shopping, play with their children in the park, or enjoy food in one of the nearby restaurants. It’s an effortless and subtle way to spark conversation and showcase ‘what’s next’ in energy generation to thousands of people.”

Professor Dastoor said he was hopeful the public installation would prompt further discussion on the subject of energy as the Federal Government considered submissions to its technology investment roadmap.

“The government is seeking to bring down carbon emissions over the next 30 years and the community has been very engaged on this subject. Globally, there are many research groups like ours working on sustainable energy technologies and now, via the technology investment roadmap, is our opportunity to ensure we invest in and deliver clever solutions,” said Professor Dastoor.

Professor Dastoor said global interest in printed solar was the highest he had ever witnessed and that an advanced manufacturing facility for printed solar in NSW was the imminent goal for his team.

 “We have a world-class manufacturing facility at the University’s Newcastle Institute for Energy and Resources (NIER), which has been generously supported by the Australian National Fabrication Facility (ANFF). This print facility can manufacture hundreds of metres of material a day, however we’re now reaching the point where we need to significantly scale this level of production,” said Professor Dastoor.

“This technology will really disrupt and revitalise the contracting print industry. Printed solar is manufactured on conventional printers – our lab-scale system previously manufactured wine labels.”

Printed solar is cheap to manufacture, at a production cost of less than $10 per square metre and rapid to produce, with commercial scale equipment capable of producing kilometres of material a day.

“No other renewal energy technology can be manufactured as quickly. The low cost and speed at which this technology can be deployed is exciting as we need to find solutions, and quickly,” said Professor Dastoor.

With over 99 per cent of the panels consisting of PET, the material can be recycled - a distinct advantage over traditional silicon panels.

“We’re currently investigating recycling processes for this material. Our hope is that we can separate the outer PET layers and reuse them to make new panels with minimal processing,” said Professor Dastoor.

The low-cost, light weight, flexibility and durability of the material are inspiring a range of possible applications including disaster relief and recovery applications; retractable recharging systems for electric vehicles, caravans/camping and the defence industry; floating covers for dams and pools; yacht sails; smart blinds for residential and high-rise buildings; greenhouse covers and more.

Professor Dastoor said his goal was to coat as many surfaces as possible with the material. 

“Imagine a world where everyone has access to electricity, and where every surface can generate clean, low cost, sustainable energy from the sun. That’s a world I want to live in,” said Professor Dastoor.


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